• Maharashtra 401 405, India

    10, CFC Tower, Happinest Phase

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Superior Coating for Lasting Protection

At SHRINIDHI ISPAT, our Galvanize/Galvalume Steel Plant is a testament to our dedication to providing durable and corrosion-resistant steel products. Equipped with cutting-edge technology and operated by a team of experienced professionals, our plant delivers consistent and high-quality coated steel.

Key Features and Capabilities :

Advanced Pre-Treatment Section

- Our pre-treatment section ensures thorough cleaning and preparation of the steel substrate, optimizing coating adhesion.

Hot-Dip Galvanizing/Galvalume Line

- Our state-of-the-art hot-dip line applies a uniform and durable coating of zinc (galvanized) or zinc-aluminum alloy (galvalume) to the steel.

- We employ a high-speed continuous hot-dip galvanizing line, designed for maximum throughput and consistent coating performance

Controlled Cooling and Solidification

- Our controlled cooling and solidification process ensures optimal coating adhesion and uniformity.

- The water spray rapid cooling system is integrated with our automated control system, ensuring precise cooling rates and optimal coating properties.

Skin Pass/Tension Leveling

- Our skin pass/tension leveling process improves the flatness and surface finish of the coated steel

Chemical Passivation

- A chemical passivation process is applied to enhance the corrosion resistance of the coated steel

Rigorous Quality Control

- We implement stringent quality control measures throughout the entire coating process, including:
Coating thickness measurement
Adhesion testing
Surface inspection
Chemical composition analysis of the coating

Wide Product Range

- Our plant is capable of producing a diverse range of galvanized and galvalume steel products, including coils and sheets, in various thicknesses, widths, and coating weights, to meet the specific needs of our customers.

SHRINIDHI ISPAT offers the following GI/GL steel products :
ProductThickness (mm)Width (mm)Length (mm)Coil WeightCoating Mass
Galvanized Steel Coils0.25 – 2.550 to 1550N/AMax. 25 TonsZn80 - Zn275 gsm*
Galvanized Steel Sheets0.25 – 2.5Up to 1550up to 12000N/AZn80 - Zn275 gsm*
Galvalume Steel Coils0.25 – 1.250 to 1250N/AMax. 25 TonsAZ 40 - AZ 200 gsm
Galvalume Steel Sheets0.25 – 1.2Up to 1250Up to 12000N/AAZ 40 - AZ 200 gsm

Zn= Zinc | AZ= AluZinc |*Can be extended up to 400 gsm

Surface: Regular Spangle, Minimized Spangle

Surface Type: Skin-pass/ Non-skin-pass as per requirement

Surface Treatment: Chrome 3/ Chrome 6/ Chrome-freepassivation/ oiled/ unoiled

Advantages of Galvanized / Galvalume Steel :

Galvanized and Galvalume steel are both popular choices for applications requiring corrosion resistance, but they achieve this through slightly different coating compositions. Here's a breakdown of their advantages:

Galvanized Steel Advantages

Sacrificial Protection

- The zinc coating acts as a "sacrificial anode," meaning it corrodes before the underlying steel. This provides excellent protection, even if the coating is scratched.

Cost-Effective

- Generally, galvanized steel is more economical than Galvalume.

Good Performance in Certain Environments

- Galvanized steel performs well in environments with high humidity and is generally better suited for contact with concrete and mortar

Established and Widely Used

- Galvanizing is a well-established and widely used process, making galvanized steel readily available.

Galvalume Steel Advantages

Superior Corrosion Resistance

- Galvalume, with its aluminum-zinc alloy coating, offers significantly better long-term corrosion resistance than galvanized steel in most atmospheric conditions.

- Galvalume is very good in rainy climates.

Longer Lifespan

- Galvalume typically has a longer service life, especially in outdoor applications.

Heat Reflectivity

- The aluminum in the Galvalume coating provides excellent heat reflectivity, which can help reduce energy costs in buildings

Aesthetic Appeal

- Galvalume often has a smoother, more uniform appearance than galvanized steel.

Self healing properties

- Galvalume has self healing properties at cut edges.

Key Differences and Considerations

Coating Composition

- Galvanized: Primarily zinc.

- Galvalume: Aluminum-zinc alloy

Environmental Suitability

- Galvalume excels in most outdoor environments, while galvanized performs well in specific conditions.

Cost vs. Longevity

- Galvanized is typically cheaper, but Galvalume offers a longer lifespan

In essence, the choice between galvanized and Galvalume steel depends on the specific application, environmental conditions, and budget considerations.

Applications of Galvanized / Galvalume Flat Steel (Sheets, Coils, and Strips) :

Galvanized and Galvalume steel sheets, coils, and strips are incredibly versatile due to their corrosion resistance and are used across a wide range of industries. Here's a detailed breakdown of their applications:

Galvanized Steel Sheets, Coils, and Strips
    Construction
  • Roofing and Siding: Corrugated roofing, metal siding, gutters, downspouts, flashing.
  • Structural Components: Purlins, framing, metal building systems, structural panels.
  • HVAC: Ductwork, ventilation systems, air handling units, furnace components.
  • Fencing and Guardrails: Highway guardrails, security fencing, agricultural fencing, perimeter fencing.
  • Cable Trays and Conduits: Electrical cable management systems, cable ducts.
    Automotive
  • Vehicle frames, body panels (less common than Galvalume), underbody components, structural supports.
  • Automotive parts requiring rust prevention, interior components.
    Appliances
  • Outer casings for washing machines, dryers, refrigerators, water heaters, air conditioners.
  • Internal components of appliances requiring corrosion resistance.
    Industrial
  • Metal containers, enclosures, cabinets, toolboxes, storage units.
  • Industrial roofing and siding for warehouses, factories.
  • Hardware and Fasteners: Nails, screws, bolts, brackets, straps.
  • General fabrication of metal parts and components.
    Agriculture
  • Agricultural buildings, animal housing, storage sheds, grain bins.
  • Agricultural buildings, animal housing, storage sheds, grain bins.
Galvalume Steel Sheets, Coils, and Strips:
    Construction
  • Roofing and Siding: Residential, commercial, and agricultural buildings, metal roofing tiles.
  • Pre-Engineered Buildings: Metal building systems and components, structural panels.
  • Architectural Applications: Decorative panels, architectural trim, building facades.
    Agricultural
  • Grain bins, silos, agricultural equipment components, animal housing.
    Appliances
  • Appliance casings and components for refrigerators, ovens, HVAC units.
  • HVAC ducting, and other components.
    Automotive
  • Truck and trailer bodies, automotive components, underbody components.
    Industrial
  • Industrial roofing, siding, and building components, lighting fixtures.
  • Solar panel frameworks and components, industrial machinery parts.
  • Enclosures and housings for industrial equipment.
Choosing Between Galvanized and Galvalume:
  • For environments with high humidity or contact with concrete, galvanized may be preferred.
  • For general outdoor applications requiring long-term corrosion resistance, Galvalume is often the better choice.