Maharashtra 401 405, India
10, CFC Tower, Happinest Phase
At SHRINIDHI ISPAT, our Pre-painted Galvanized/Galvalume steel facility is a state-of-the-art operation designed to deliver high-quality, durable, and aesthetically pleasing coated steel products. We combine the corrosion protection of galvanized or Galvalume steel with the versatility and visual appeal of pre-painted finishes.
- Our facility includes a comprehensive cleaning and pre-treatment line to ensure optimal adhesion of the paint coating. This includes degreasing, chemical pre-treatment, and rinsing stages.
- We utilize modern coil coating technology to apply uniform and consistent paint coatings.
- Our coatings include a range of high-performance paints, such as:
Regular Modified Polyester (RMP):
- Colour Coated Steel painted and dried with polyester
- Offers excellent workability, weather resistance, and durability. 1
-Provides a wide range of colors and brightness, suitable for interior and exterior construction materials, assembling metals, and partitions.
- Substrates: GI, GL.
- Applications: Lightweight partitions, steel furniture, roofing, siding, and sandwich panels.
Silicon Modified Polyester (SMP):
- Silicon Modified Polyester (SMP):
- Offers superior weather resistance, providing better protection than RMP in construction applications.
- Substrates: GI/GL.
- Substrates: GI/GL.
Super Durable Polyester (SDP):
- Pre-finished steel suitable for construction materials.
- High workability, brightness, clearness, and printing features, ideal for construction and metal devices requiring these qualities.
- Substrates: GI/GL.
- Applications: Exterior metal devices and roofing.
Polyvinylidene Fluoride (PVDF):
- Steel sheets applied and hardened with fluorine resin paint, known for its symmetric structure and inert fluorine content.
- Steel sheets applied and hardened with fluorine resin paint, known for its symmetric structure and inert fluorine content.
- Substrates: GI/GL.
- Applications: Metal exteriors, sandwich panels, and structures in industrial complexes.
Controlled Curing Ovens :
- Our curing ovens maintain precise temperature control to ensure proper curing and bonding of the paint coating.
Quality Control and Testing :
- We implement rigorous quality control measures throughout the entire process, including:
Coating thickness measurement.
Coating thickness measurement.
Adhesion testing.
Flexibility and impact resistance testing.
Salt spray testing.
Properties | Standard / Test Method | Results |
Specular Gloss | EN 13523-2 [2001] | 50 - 60 |
Pencil Hardness | EN 13523-4 [2001] | H - 2H |
Resistance to Rapid Deformation (Impact Test) | EN 13523-5 [2014] | 100KG - CM |
Adhesion after Indentation (Cupping Test) | EN 13523-6 [2002] | > 6.5mm |
Resistance to Cracking on Bending (T-bend Test) | EN 13523-7 [2014] | > 1T |
Scratch Resistance | EN 13523-12 [20117] | > 1.5KG |
Resisitance to Salt Spray (fog) | EN 13523-8 [20117] IS14246 [2013] Class-1 and Class-2 | > 600 hrs |
Resisitance to Fluorescent UV Light and Water Condensation | ASTM D2244 | Moderate |
Wide Range of Colors and Finishes :
- We offer a wide selection of colors, finishes, and textures to meet diverse customer requirements.
Versatile Product Range :
- Our facility produces pre-painted galvanized and Galvalume steel coils and sheets in various thicknesses and widths.
Thickness | 0.3 - 1.5mm Total Coated Thickness |
Width | PPGI - Up to 1550mm; PPGL= up to 1250mm |
Zn Coating | 80 - 275 g/m2 |
Al-Zn Coating | 150 - 200 g/m2 |
Color | all RAL Colors, or according to customer’s requirements |
Paint System | RMP, SMP, SDP & PVDF |
Top Side | Primer paint + polyester paint coating (25 microns) min |
Back side | Primer epoxy (10 microns) min |
Coil Weight | 3-8 tons per coil |
Salt Spray Resistance | >=1000 hours with SDP /PVDF Paints. |
SRI Value | > = 80 (Subject to Shade Specific) |
PPGI (Pre-Painted Galvanized Iron) and PPGL (Pre-Painted Galvalume) coils, strips, and sheets offer significant advantages over traditional uncoated or post-painted steel. Here's a breakdown of the key benefits:
- PPGI: The galvanized substrate provides excellent sacrificial protection against rust.
- PPGL: The Galvalume substrate offers superior long-term corrosion resistance, especially in harsh environments.
- The pre-painted layer further enhances this protection, creating a multi-layered barrier against moisture and chemicals.
- The combination of the metallic coating (galvanized or Galvalume) and the paint layer significantly extends the lifespan of the steel.
- These products are designed to withstand harsh weather conditions, including rain, snow, sunlight, and temperature fluctuations.
- Pre-painted steel offers a wide range of colors, finishes, and textures, allowing for greater design flexibility.
- Consistent color application ensures a uniform and aesthetically pleasing appearance.
- Custom colors and finishes can be readily produced to meet specific project requirements.
- Pre-painting at the factory eliminates the need for on-site painting, reducing labor costs and time.
- Pre-painting at the factory eliminates the need for on-site painting, reducing labor costs and time.
- Reduced waste compared to post painting.
- Modern coil coating processes ensure that the paint layer is flexible and adheres well to the steel substrate, allowing for forming and fabrication without cracking or peeling.
- This makes PPGI/PPGL suitable for a wide range of forming operations, including bending, rolling, and stamping.
- Factory-controlled coating processes ensure consistent quality and finish across the entire product.
- This eliminates the variations and imperfections that can occur with on-site painting.
- Factory coating processes are more environmentally friendly than on-site painting, as they minimize the release of volatile organic compounds (VOCs).
- The long lifespan of PPGI/PPGL reduces the need for frequent replacements, conserving resources.
- Galvalume's aluminum component provides excellent heat reflectivity, which can help reduce energy consumption in buildings, especially in hot climates.
PPGI (Pre-Painted Galvanized Iron) and PPGL (Pre-Painted Galvalume) coils, strips, and sheets are highly versatile materials with a wide range of applications across various industries. Here's a detailed breakdown:
- Residential, commercial, and industrial buildings.
- Corrugated roofing, standing seam roofing, and tile roofing.
- Wall panels, facades, and insulated panels.
- Purlins, girts, and framing systems.
- Metal building systems and pre-engineered buildings.
- Metal building systems and pre-engineered buildings.
- Ceiling systems, partition walls, and interior paneling.
- Cleanroom panels and modular construction.
- Ductwork, air handling units, and ventilation systems.
- Refrigerators, washing machines, dryers, and ovens.
- Water heaters, air conditioners, and other HVAC appliances.
- Structural supports and components within appliances.
- Truck and trailer bodies, bus panels, and recreational vehicles.
- Trim panels, dashboards, and structural supports.
- Toolboxes, storage units, and protective covers.
- Warehouses, factories, and storage facilities.
- Metal containers, storage boxes, and industrial packaging.
- Control panels, switchgear, and equipment housings.
- Reflectors, housings, and lighting components.
- Barns, sheds, and storage buildings.
- Grain bins, silos, and livestock shelters.
- Components of farm machinery and equipment.
- Cabinets, shelving, and storage units
- Display racks, shelving, and signage.
- Structural supports and mounting systems.
- Outdoor signs, billboards, and advertising displays.
- Shipping containers.