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Pre-painted Galvanized / Galvalume Steel (PPGI / PPGL)
Color and Protection Combined

At SHRINIDHI ISPAT, our Pre-painted Galvanized/Galvalume steel facility is a state-of-the-art operation designed to deliver high-quality, durable, and aesthetically pleasing coated steel products. We combine the corrosion protection of galvanized or Galvalume steel with the versatility and visual appeal of pre-painted finishes.

Key Features and Capabilities

Advanced Pre-Treatment Section

- Our facility includes a comprehensive cleaning and pre-treatment line to ensure optimal adhesion of the paint coating. This includes degreasing, chemical pre-treatment, and rinsing stages.

Precision Coating Application

- We utilize modern coil coating technology to apply uniform and consistent paint coatings.

- Our coatings include a range of high-performance paints, such as:

Regular Modified Polyester (RMP):

- Colour Coated Steel painted and dried with polyester

- Offers excellent workability, weather resistance, and durability. 1

-Provides a wide range of colors and brightness, suitable for interior and exterior construction materials, assembling metals, and partitions.

- Substrates: GI, GL.

- Applications: Lightweight partitions, steel furniture, roofing, siding, and sandwich panels.

Silicon Modified Polyester (SMP):

- Silicon Modified Polyester (SMP):

- Offers superior weather resistance, providing better protection than RMP in construction applications.

- Substrates: GI/GL.

- Substrates: GI/GL.

Super Durable Polyester (SDP):

- Pre-finished steel suitable for construction materials.

- High workability, brightness, clearness, and printing features, ideal for construction and metal devices requiring these qualities.

- Substrates: GI/GL.

- Applications: Exterior metal devices and roofing.

Polyvinylidene Fluoride (PVDF):

- Steel sheets applied and hardened with fluorine resin paint, known for its symmetric structure and inert fluorine content.

- Steel sheets applied and hardened with fluorine resin paint, known for its symmetric structure and inert fluorine content.

- Substrates: GI/GL.

- Applications: Metal exteriors, sandwich panels, and structures in industrial complexes.

Controlled Curing Ovens :

- Our curing ovens maintain precise temperature control to ensure proper curing and bonding of the paint coating.

Quality Control and Testing :

- We implement rigorous quality control measures throughout the entire process, including:

Coating thickness measurement.
Coating thickness measurement.
Adhesion testing.
Flexibility and impact resistance testing.
Salt spray testing.

PropertiesStandard / Test MethodResults
Specular GlossEN 13523-2 [2001]50 - 60
Pencil HardnessEN 13523-4 [2001]H - 2H
Resistance to Rapid Deformation (Impact Test)EN 13523-5 [2014]100KG - CM
Adhesion after Indentation (Cupping Test)EN 13523-6 [2002]> 6.5mm
Resistance to Cracking on Bending (T-bend Test)EN 13523-7 [2014]> 1T
Scratch ResistanceEN 13523-12 [20117]> 1.5KG
Resisitance to Salt Spray (fog)EN 13523-8 [20117]
IS14246 [2013]
Class-1 and Class-2
> 600 hrs
Resisitance to Fluorescent UV Light and Water CondensationASTM D2244Moderate

Wide Range of Colors and Finishes :

- We offer a wide selection of colors, finishes, and textures to meet diverse customer requirements.

Versatile Product Range :

- Our facility produces pre-painted galvanized and Galvalume steel coils and sheets in various thicknesses and widths.

o SHRINIDHI ISPAT offers the PPGI/PPGL Steel as per following specifications:-
Specifications :
Thickness0.3 - 1.5mm Total Coated Thickness
WidthPPGI - Up to 1550mm; PPGL= up to 1250mm
Zn Coating80 - 275 g/m2
Al-Zn Coating150 - 200 g/m2
Colorall RAL Colors, or according to customer’s requirements
Paint SystemRMP, SMP, SDP & PVDF
Top SidePrimer paint + polyester paint coating (25 microns) min
Back sidePrimer epoxy (10 microns) min
Coil Weight3-8 tons per coil
Salt Spray Resistance>=1000 hours with SDP /PVDF Paints.
SRI Value> = 80 (Subject to Shade Specific)
Advantages of PPGI / PPGL Flat Steel:

PPGI (Pre-Painted Galvanized Iron) and PPGL (Pre-Painted Galvalume) coils, strips, and sheets offer significant advantages over traditional uncoated or post-painted steel. Here's a breakdown of the key benefits:

Enhanced Corrosion Resistance

- PPGI: The galvanized substrate provides excellent sacrificial protection against rust.

- PPGL: The Galvalume substrate offers superior long-term corrosion resistance, especially in harsh environments.

- The pre-painted layer further enhances this protection, creating a multi-layered barrier against moisture and chemicals.

Superior Durability and Longevity

- The combination of the metallic coating (galvanized or Galvalume) and the paint layer significantly extends the lifespan of the steel.

- These products are designed to withstand harsh weather conditions, including rain, snow, sunlight, and temperature fluctuations.

Aesthetic Appeal and Design Flexibility:

- Pre-painted steel offers a wide range of colors, finishes, and textures, allowing for greater design flexibility.

- Consistent color application ensures a uniform and aesthetically pleasing appearance.

- Custom colors and finishes can be readily produced to meet specific project requirements.

Cost-Effectiveness:

- Pre-painting at the factory eliminates the need for on-site painting, reducing labor costs and time.

- Pre-painting at the factory eliminates the need for on-site painting, reducing labor costs and time.

- Reduced waste compared to post painting.

Improved Formability and Workability:

- Modern coil coating processes ensure that the paint layer is flexible and adheres well to the steel substrate, allowing for forming and fabrication without cracking or peeling.

- This makes PPGI/PPGL suitable for a wide range of forming operations, including bending, rolling, and stamping.

Consistent Quality and Finish:

- Factory-controlled coating processes ensure consistent quality and finish across the entire product.

- This eliminates the variations and imperfections that can occur with on-site painting.

Environmental Benefits:

- Factory coating processes are more environmentally friendly than on-site painting, as they minimize the release of volatile organic compounds (VOCs).

- The long lifespan of PPGI/PPGL reduces the need for frequent replacements, conserving resources.

Heat Reflectivity (PPGL):

- Galvalume's aluminum component provides excellent heat reflectivity, which can help reduce energy consumption in buildings, especially in hot climates.

Applications of PPGI / PPGL Flat Steel:

PPGI (Pre-Painted Galvanized Iron) and PPGL (Pre-Painted Galvalume) coils, strips, and sheets are highly versatile materials with a wide range of applications across various industries. Here's a detailed breakdown:

    Construction
  • Roofing and Wall Cladding
  • - Residential, commercial, and industrial buildings.

    - Corrugated roofing, standing seam roofing, and tile roofing.

    - Wall panels, facades, and insulated panels.

  • Structural Components
  • - Purlins, girts, and framing systems.

    - Metal building systems and pre-engineered buildings.

    - Metal building systems and pre-engineered buildings.

  • Interior Applications
  • - Ceiling systems, partition walls, and interior paneling.

    - Cleanroom panels and modular construction.

  • HVAC Systems:
  • - Ductwork, air handling units, and ventilation systems.

    Appliances
  • Appliances
  • - Refrigerators, washing machines, dryers, and ovens.

    - Water heaters, air conditioners, and other HVAC appliances.

  • Internal Components:
  • - Structural supports and components within appliances.

    Automotive Industry
  • Exterior Body Panels
  • - Truck and trailer bodies, bus panels, and recreational vehicles.

  • Interior Components
  • - Trim panels, dashboards, and structural supports.

  • Automotive Accessories:
  • - Toolboxes, storage units, and protective covers.

    Industrial Applications
  • Industrial Roofing and Siding
  • - Warehouses, factories, and storage facilities.

  • Containers and Packaging
  • - Metal containers, storage boxes, and industrial packaging.

  • Electrical and Electronic Enclosures
  • - Control panels, switchgear, and equipment housings.

  • Lighting Fixtures
  • - Reflectors, housings, and lighting components.

    Agricultural Applications
  • Agricultural Buildings
  • - Barns, sheds, and storage buildings.

    - Grain bins, silos, and livestock shelters.

  • Agricultural Equipment
  • - Components of farm machinery and equipment.

    Furniture and Fixtures
  • Office Furniture
  • - Cabinets, shelving, and storage units

  • Retail Fixtures:
  • - Display racks, shelving, and signage.

    Other Applications
  • Solar Panel Frameworks
  • - Structural supports and mounting systems.

  • Signage and Advertising
  • - Outdoor signs, billboards, and advertising displays.

  • Transportation
  • - Shipping containers.